Conceptual and formal process & system sizing based on target production, product specifications, etc.
Process Flow Diagrams
Preliminary System Layout
Review of available process methods, equipment technologies and design options.
Operational cost analysis
Specification development for accurate bid comparison and vendor selection.
Major Equipment & Components
Piping & Material Specs
Controls & Automation
Testing and Documentation
Development and maintenance of piping & instrumentation drawings (P&IDs), further developed from process flow diagrams.
Configuration, review and procurement of system components per system design & specifications
Design of electrical control systems and procurement of components required to operate the system as specified.
Preparation of fabrication drawings and system documentation via integration of mechanical, electrical, piping and structural sub-systems.
Preparation, assembly, grinding and polishing of system framing and platforms for structural support of major equipment, mechanical, piping and electrical systems.
In-house manufacturing of various system components such as vessels, static mixers, spray devices and transfer panels.
Major equipment mounting and installation of piping, fittings and mechanical components per fabrication drawings and project specifications.
Electrical Panel fabrication, instrument wiring, pneumatic systems and conduit installation per fabrication drawings and project specifications.
Quality Control & Assurance for:
Inspection of incoming components & fittings
Confirmation of conformance to procedures and specifications
Inspection and verification that system design and assembly match approval documents and meet project specifications.
Factory Acceptance Testing (FAT) and pre-validation to confirm functionality as defined by project-specific protocol.
Incorporation of 3rd-party and internal approvals to certify alignment with recognized technical and safety standards
Mechanical Bill of Materials
Electrical Bill of Materials
Mechanical Assembly Drawings
Mechanical Detail Drawings
Catalog Cut Sheets
ISA Data Sheets
Electrical Panel Drawings
Spare Parts Lists
Procedures & Specifications
Hardware Design Specification
Software Quality Assurance Plan
Software Design Specification
Quality Control System
Weld Gas Certificates
Weld Coupon Logs
Rejected Weld Logs
Tig/Orbital Weld Schedules
Certificates of Conformance
Device Setup Logs
Pressure Test Procedure
Pressure Test Reports
Riboflavin Test Procedure
Riboflavin Test Report(s)
Hold-Up Volume Report
Drain Test Report
Shipping inspection Checklist
System preparation, protection, crating, insurance and freight forwarding to global client locations.
Structural, mechanical, electrical and pneumatic sub-system reassembly by IPEC personnel.
Oversight for reassembly and installation pf modular systems that must be broken-down for shipment.
Site Acceptance Test (SAT) execution and support for on-site system operation and validation activities.
System training, spare parts procurement, inspection and routine or emergency maintenance support.