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Super Skids

super skid
SYSTEM: Purification Module
CLIENT LOCATION: Ireland
DECK: Multi-level (11 ft/15 ft), 195 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Split Clean Room/Mechanical Environment, CE Approvals
VESSELS: 15,000L & 4,000L Purification Hold Vessels w/ agitation
CONTROLS: DeviceNet & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Purification Process, Integrated Clean Room Access/Transfer Panels, configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)

IPEC manufactures Super Skids that help our pharmaceutical and biotech customers maximize productivity by vertically integrating large-scale equipment with features such as multi-level platforms, solids handling & mixing, operator interface stations, lifts, hoists and other equipment for advanced processing.

INDUSTRIES:

  • PHARMA & BIOTECH
  • FOOD & BEVERAGE
  • PERSONAL CARE
  • CHEMICAL
  • BIOFUEL  

Global Expertise

We have installed super skids to support pharmaceutical operations around the world. IPEC's ongoing experience with these large-scale projects strengthens in our ability to meet aggressive deadlines without sacrificing quality.

super skid
SYSTEM: Large-Scale Buffer Prep
CLIENT LOCATION: United States
DECK: 9 ft deck height, 350 ft2
PLATFORM SPECIFICATION: 316L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment
VESSELS: 3,000L, (2) 1,500L, 500L w/ Agitation
CONTROLS: Profibus & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Buffer Preparation Process. Integrated Lift, Drum Inverters, In-Line Mixers, Filtration w/ Dome Hoist & Filling Station. Configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Depth Filtration Skid
CLIENT LOCATION: Ireland
DECK: 4 ft deck height, 285 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment, CE Approvals
VESSELS: (2) Recovery Depth Filters, (1) Polishing Filter, (1) Final Filter
CONTROLS: DeviceNet & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical filtration process, configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Purification Module
CLIENT LOCATION: Singapore
DECK: Multi-Level (10 ft/12 ft), 460 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment
VESSELS: 17,000L, 5,000L (Tulip) w/ Agitation
CONTROLS: Foundation Fieldbus & Profibus Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Purification Process. Integrated Liquid Filters & Transfer Panels. Configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Pre-Viral Module
CLIENT LOCATION: United States
DECK: 8 ft deck height, 240 ft2
PLATFORM SPECIFICATION: 316L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment
VESSELS: 5,000L Load, 1,500L Viral Inactivation, 1,500L pH Adjustment (all w/ Agitation)
CONTROLS: Classic I/O, w/ onboard Delta-V Controller
SYSTEM NOTES: Pharmaceutical Process. Integrated Transfer Panels. Configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: USP Purified Water & WFI Storage & Distribution System
CLIENT LOCATION: Brazil
DECK: 13 ft deck height, 275 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous
VESSELS: (2) 20,000L Storage
CONTROLS: Classic I/O w/ Delta-V CHARMS
SYSTEM NOTES: Pharmaceutical Purified Water Utility. Ozone-sanitized ambient USP Purified Water loop supply. Hot water-sanitized ambient WFI loop.
super skid
SYSTEM: Purification Process Support
CLIENT LOCATION: Ireland
DECK: 8 ft deck height, 200 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment, CE Approvals
VESSELS: 3,000L NaOH, 1,500L WFI
CONTROLS: DeviceNet & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Column Packing Process, configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Formulation System
CLIENT LOCATION: United States
DECK: 5 ft deck height, 60 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous
VESSELS: (2) 300 Gal Formulation w/ agitation
CONTROLS: Classic I/O w/ Allen Bradley ControlLogix PLC
SYSTEM NOTES: Pharmaceutical Formulation Process. Integral process filtration

GALLERY

  • Depth Filtration System

  • TFF System

  • Microfiltration Rack

  • Polishing Filter

  • VIral Filtration Module

AN INTEGRATED

APPROACH

IPEC offers a complete range of professional services for system design, production, documentation and commissioning.

© 2018 Integrated Process Engineers & Constructors, Inc.

1901 Allen Drive
Fort Atkinson, WI 53538 USA

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