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Super Skids

super skid
SYSTEM: Purification Module
CLIENT LOCATION: Ireland
DECK: Multi-level (11 ft/15 ft), 195 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Split Clean Room/Mechanical Environment, CE Approvals
VESSELS: 15,000L & 4,000L Purification Hold Vessels w/ agitation
CONTROLS: DeviceNet & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Purification Process, Integrated Clean Room Access/Transfer Panels, configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)

IPEC manufactures Super Skids that help our customers maximize productivity by vertically integrating large-scale equipment with features such as multi-level platforms, solids handling & mixing, operator interface stations, lifts, hoists and other equipment for advanced processing.

INDUSTRIES:

  • PHARMA & BIOTECH
  • FOOD & BEVERAGE
  • PERSONAL CARE
  • CHEMICAL
  • BIOFUEL  

Global Expertise

We have installed super skids to support pharmaceutical operations around the world. IPEC's ongoing experience with these large-scale projects strengthens in our ability to meet aggressive deadlines without sacrificing quality.

The IPEC Production Facility was designed for, and has been recently expanded, to support fabrication of multiple large-scale systems. This allows us to simultaneously work with several customers without sacrificing delivery due to capacity issues.

super skid
SYSTEM: Large-Scale Buffer Prep
CLIENT LOCATION: United States
DECK: 8 ft deck height, 1,100 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and plate decking (for field installation of Nora coating).
SYSTEM RATING: Non-Hazardous, Clean Room Environment
VESSELS: (2) 5,500L, (2) 3,000L, 1,000L, 750L w/ Agitation
CONTROLS: Delta-V CHARMS Remote I/O
SYSTEM NOTES: Pharmaceutical Buffer Preparation Process. Integrated Lift, Drum Inverter. Platform includes mechanical space SS grate mezzanine and wall plate/transfer panels. Configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Purification Module
CLIENT LOCATION: Singapore
DECK: Multi-Level (10 ft/12 ft), 460 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment
VESSELS: 17,000L, 5,000L (Tulip) w/ Agitation
CONTROLS: Foundation Fieldbus & Profibus Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Purification Process. Integrated Liquid Filters & Transfer Panels. Configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Depth Filtration Skid
CLIENT LOCATION: Ireland
DECK: 4 ft deck height, 285 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment, CE Approvals
VESSELS: (2) Recovery Depth Filters, (1) Polishing Filter, (1) Final Filter
CONTROLS: DeviceNet & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical filtration process, configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Pre & Post-Viral Purification
CLIENT LOCATION: United States
DECK: 8 ft deck height, 1,500 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and plate decking (for field installation of Nora coating).
SYSTEM RATING: Non-Hazardous, Clean Room Environment
VESSELS: (6) 5,000L Tulip Tanks w/ Agitation (Chrom Loading, TFF, Nanofiltration, Inactivation)
CONTROLS: Delta-V CHARMS Remote I/O
SYSTEM NOTES: Pharmaceutical Purification Process. Platform includes mechanical space SS grate mezzanine and wall plate/transfer panels. Configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Pre-Viral Module
CLIENT LOCATION: United States
DECK: 8 ft deck height, 240 ft2
PLATFORM SPECIFICATION: 316L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment
VESSELS: 5,000L Load, 1,500L Viral Inactivation, 1,500L pH Adjustment (all w/ Agitation)
CONTROLS: Classic I/O, w/ onboard Delta-V Controller
SYSTEM NOTES: Pharmaceutical Process. Integrated Transfer Panels. Configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Formulation System
CLIENT LOCATION: United States
DECK: 5 ft deck height, 60 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous
VESSELS: (2) 300 Gal Formulation w/ agitation
CONTROLS: Classic I/O w/ Allen Bradley ControlLogix PLC
SYSTEM NOTES: Pharmaceutical Formulation Process. Integral process filtration
super skid
SYSTEM: Purification Process Support
CLIENT LOCATION: Ireland
DECK: 8 ft deck height, 200 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment, CE Approvals
VESSELS: 3,000L NaOH, 1,500L WFI
CONTROLS: DeviceNet & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Column Packing Process, configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: USP Purified Water & WFI Storage & Distribution System
CLIENT LOCATION: Brazil
DECK: 13 ft deck height, 275 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous
VESSELS: (2) 20,000L Storage
CONTROLS: Classic I/O w/ Delta-V CHARMS
SYSTEM NOTES: Pharmaceutical Purified Water Utility. Ozone-sanitized ambient USP Purified Water loop supply. Hot water-sanitized ambient WFI loop.
super skid
SYSTEM: Large-Scale Buffer Prep
CLIENT LOCATION: United States
DECK: 9 ft deck height, 350 ft2
PLATFORM SPECIFICATION: 316L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment
VESSELS: 3,000L, (2) 1,500L, 500L w/ Agitation
CONTROLS: Profibus & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Buffer Preparation Process. Integrated Lift, Drum Inverters, In-Line Mixers, Filtration w/ Dome Hoist & Filling Station. Configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)

GALLERY

  • Depth Filtration System

  • TFF System

  • Microfiltration Rack

  • Polishing Filter

  • VIral Filtration Module

AN INTEGRATED

APPROACH

IPEC offers a complete range of professional services for system design, production, documentation and commissioning.

© 2018 Integrated Process Engineers & Constructors, Inc.

1901 Allen Drive
Fort Atkinson, WI 53538 USA

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